When it comes to the industrial sector, Caledonia Group has consistently performed to a high standard. Our insulation and cladding services are designed to meet the needs of the sector, ensuring that our equipment remains top of the line and well-equipped to handle changes in the environment. We pride ourselves on our ability to handle intricate projects that require complex, innovative solutions. From conceptualisation to execution, our team works tirelessly to ensure that each project is completed with precision and attention to detail. Our services provide insulation and cladding for temperature ranges from – 196˚C up to + 800˚C. We also offer essential design services, heat loss analysis and thermal flow calculations.
Introduction to Insulation and Cladding:
Insulation and cladding services are essential to the construction industry due to their energy-saving measures and structural protection from the elements. Throughout the evolution of the construction industry and its technologies, insulation and cladding have become vital to enhancing energy efficiency, project safety, and the overall aesthetics of the project location. At Caledonia, we stay committed to learning the newest trends in technology and innovation to ensure that we are providing services that not only exceed industry standards, but also exceeds our clients’ goals.
Insulation refers to the material that lines the space between the cladding and the framework of the tank/pipes. After the installation of the insulating material, our team than implements a non-loadbearing skin or layer attachment to the exterior of the pipes/tanks that will then act as a protective layer.
In simplest terms, insulation operates to regulate the temperature of the equipment, ensuring a balance between the heating and cooling loads. Typically, it will block the flow of heat to ensure that it is contained within the insulation. Following this, our cladding services and equipment are installed to provide weather resistance and protection, whilst also boosting or improving the outward appearance of the equipment.
Benefits of Insulation & Cladding:
Insulation and cladding have proven benefits within the construction industry, and we are dedicated to ensuring that our clients are receiving the highest standard of project completion.
Insulation:
- Energy efficiency: insulation minimises the need for heating and cooling and reduces heat transfer across spaces
- Cost savings: there is often an association with cost savings and insulation due to its contribution to reduced heat loss, and thus saving money on heating and cooling costs
- Environmental impact: insulation contributes positively to the environment by reducing our carbon footprint and improving sustainability
Cladding:
- Aesthetic appeal: cladding is used to improve external appearances, enhancing a site’s appeal and increasing its memorability.
- Weather resistance: protection against external elements like rain, wind, and UV rays
- Durability: cladding increases the lifespan of the structure
- Fire safety: Caledonia uses fire-retardant materials, such as Pyrogel XTF
Our Insulation and Cladding Services:
- Thermal insulation: we offer the fabrication and installation of metal jacketing and materials. We also supply insulation materials, including foam glas, glass wool, polyurethane, polystyrene and aerogels.
- Cryogenic applications: our cryogenic technicians install high-performing cryogenic insulation systems for extremely low temperatures.
- Corrosion under insulation: corrosion under insulation (CUI) can lead to high-cost mechanical repairs, plant downtime and production losses.
- Removable insulation jackets: removable and reusable insulation jackets contribute to genuine long-term savings when used to insulate frequent access components. Components regularly accessed for inspection or maintenance will benefit from this simple, low-labour insulation.
Types of Insulation Materials We Use:
- Rockwool: rockwool insulation won’t burn or release toxic gases or smoke when exposed to high heat. Smoke kills – fire produces toxic fumes and these fumes rise, so danger increases at high levels. Rockwool resists temperatures of up to 2150˚F without burning or melting.
- Foam Glas: foam glas insulation is ideal for insulation systems that are either much higher or lower than the ambient temperature. Cellular glass shines in cryogenic applications due to the closed cell structure from its manufacture. This closed cell insulation means that it is impermeable to water vapour or liquid.
- Pyrogel XTF: Pyrogel XTF aerogel blanket insulation is designed to provide exceptional passive fire protection and superior thermal performance in a thin, lightweight format. Tested to the most stringent fire-protection standards, Pyrogel XTF delivers hydrocarbon pool-fire protection for up to 4 hours, and jet fire protection for up to 2 hours. It can also be used to meet the requirements of API 521 for the sizing of pressure relief systems.
- Cryogel Z: cryogenic temperatures present challenges that need to be overcome if the insulation material will stand up to the harsh conditions, such as temperature cycling and frost heave. It is important that the insulation is installed with a degree of care to ensure that cold spots do nit form and that the moisture ingress is prevented. Cryogel Z is thinner than traditional insulation products and can be installed in locations where access is limited.
Caledonia Group aims to remain one step ahead as the industry constantly evolves and develops. Our insulation and cladding services are a point of pride within our company, and we operate in a professional, innovative manner that ensures client satisfaction and excellent project completion.
